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Duration 21 hours
Course Outline
Introduction to WAAM and Hybrid Manufacturing
- Exploring additive manufacturing capabilities in metals
- Understanding WAAM principles and deposition methodologies
- Examining hybrid robot-CNC approaches and emerging industry trends
Fundamentals of FANUC Welding Robot Programming
- Review of FANUC robotic systems and the ROBOGUIDE interface
- Developing motion paths for arc welding applications
- Managing teaching points, tool offsets, and coordinate systems
GMAW Process and WAAM Deposition Planning
- Optimizing Gas Metal Arc Welding (GMAW) settings for WAAM
- Controlling wire feed rates, travel speeds, and electrical current
- Strategizing single-bead and multi-bead layering techniques
Coordinating the HAAS CNC System
- Overview of 5-axis worktables and part positioning
- Aligning references and calibrating with robotic paths
- Programming CNC toolpaths for hybrid finishing operations
Workflow Integration Between Robot and CNC
- Process planning: choosing between robot-first and CNC-first hybrid strategies
- Implementing handshaking, communication, and synchronization protocols
- Simulating and optimizing real-world process timing
Process Validation and Troubleshooting
- Ensuring geometric accuracy and consistency in WAAM builds
- Addressing weld defects, layer distortion, and post-processing requirements
- Applying standard troubleshooting procedures in hybrid environments
Summary and Future Directions
- Recap of the integrated WAAM process components
- Recommended pathways for production validation and scaling
- Guidelines for testing, safety compliance, and quality assurance
Requirements
- A solid comprehension of industrial automation concepts
- Practical experience in welding or robotic programming
- Foundational knowledge of CNC machining principles
Target Audience
- Robotic welding technicians
- Manufacturing and automation engineers
- Technologists specializing in hybrid CNC/robotic processes
Testimonials (1)
Practical usages are very impressive.
