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Duration 14 hours
Course Outline
Introduction to Lifting Machines
- Classification of lifting machines and their typical applications
- Essential components and terminology (e.g., blocks, slings, hooks, load charts)
- Comprehension of rated capacity and Safe Working Load (SWL)
Technical Operation Principles
- Fundamental mechanical and control systems for cranes, hoists, and forklifts
- Load handling methodologies and basic rigging techniques
- Operational verification and proper machine setup
Safety Procedures and PPE
- Pre-use inspection protocols and defect documentation
- Selection and correct application of PPE for lifting operations
- Establishment of exclusion zones, signalling methods, and communication protocols
Inspection, Maintenance & Testing
- Scheduled maintenance routines and inspection frequencies
- Non-destructive testing (NDT) considerations for critical parts
- Maintenance of records and implementation of tagging systems for equipment status
Regulatory Framework & Standards
- Relevant national regulations and regulatory bodies
- Applicable international standards (such as ISO, ASME, and EN standards where relevant)
- Legal duties of operators, employers, and competent persons
Risk Assessment and Safe Systems of Work
- Execution of task-specific lifting risk assessments (Lifting Operation Plans)
- Implementation of control measures: exclusion zones, tag lines, and lifting supervision
- Permit-to-work systems, lift plans, and competency verification
Incident Response, Reporting & Continuous Improvement
- Immediate response strategies for lifting incidents and near-misses
- Accident investigation, root-cause analysis, and corrective actions
- Integration of lessons learned and ongoing safety enhancements
Practical Workshops and Assessments
- Hands-on rigging and load-lifting exercises (live or simulated)
- Group activity: development of a lift plan and presentation of control measures
- Final practical evaluation and written knowledge assessment
Summary and Next Steps
Requirements
- Fundamental mechanical aptitude and familiarity with industrial or workshop settings
- Prior experience with industrial equipment operation is advantageous but not required
- A basic grasp of occupational health and safety principles
Target Audience
- Operators of cranes, hoists, and forklifts
- Maintenance technicians
- Site supervisors and safety personnel
- Plant managers and engineers engaged in lifting operations
