Course Outline
Session 1: Introduction to APQP
- An overview of APQP and its critical role in product development
- The essential components and phases of the APQP process
- The distinct roles and responsibilities of APQP team members
Session 2: Phase 1 - Planning and Definition
- Analysis of customer requirements and Voice of the Customer (VOC)
- Defining product and process design objectives
- Conducting Failure Mode and Effects Analysis (FMEA) and risk assessment
Session 3: Phase 2 - Product Design and Development
- Design verification and validation procedures
- Applying Design for Manufacturing and Assembly (DFMA) principles
- Conducting design reviews and managing engineering changes
Session 4: Phase 3 - Process Design and Development
- Developing process flowcharts and control plans
- Utilizing Measurement Systems Analysis (MSA) and statistical tools
- Employing advanced quality planning tools (e.g., Control Plan, Process FMEA)
Session 5: Phase 4 - Product and Process Validation
- Executing prototype builds and testing
- Understanding Production Part Approval Process (PPAP) requirements
- Conducting production trial runs and validating measurement systems
Session 6: Phase 5 - Feedback, Assessment, and Corrective Action
- Managing production launch and process monitoring
- Implementing continuous improvement and corrective action protocols
- Capturing lessons learned and establishing feedback loops
Note: This course incorporates practical exercises, group discussions, and case studies to reinforce the understanding and application of APQP principles. Participants will engage in simulated APQP projects, apply the acquired tools and techniques, and receive guidance from seasoned instructors. Upon successful completion, attendees will possess the knowledge and skills necessary to effectively implement APQP methodologies in their organizations, thereby driving continuous enhancement in product quality and customer satisfaction.
Requirements
This course is tailored for professionals engaged in product development, engineering, quality assurance, and project management. It is particularly beneficial for individuals who possess a foundational understanding of quality management principles and seek to deepen their knowledge of APQP. Eligible participants include engineers, quality managers, project leaders, and other specialists tasked with upholding product quality and ensuring customer satisfaction.
Testimonials (7)
A380 case study.
Deepak Shamsunder - Strata Manufacturing
Course - Advanced Product Quality Planning (APQP)
Lot of live examples, good in depth analysis of all issues
Marcin Lesicki - Strata Manufacturing
Course - Advanced Product Quality Planning (APQP)
The knowledge of trainer and the real base of example from aerospace company. The system or suggestion used are base on the top companies in aerospace.
Mohd Saifullah Md Samsuri - Strata Manufacturing
Course - Advanced Product Quality Planning (APQP)
The topics related to Supply Chain as I belong to the SC department.
Lamees Elmughrabi - Strata Manufacturing
Course - Advanced Product Quality Planning (APQP)
The content details, expertise of trainer, good exercise and example.
Ikram Zaki Ismail - Strata Manufacturing
Course - Advanced Product Quality Planning (APQP)
I like how the training is organized and Trainer style
Said Nait Ben Ouhmane - Strata Manufacturing
Course - Advanced Product Quality Planning (APQP)
The material and the Trainer is a Subject matter expert.
